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DIY Panniers

OK. It is kind of weird, but I make my own panniers. The plans are available here. Before you rush out and buy a bunch of packcloth, here's a brief collection of alternative resources for making your own panniers:
From Scratch
Plans by Ken Kifer, an alternative source of plans.
Repurposed Bags
Make panniers out of repurposed army backpacks. Good directions from Pete Jones and the DIY Panniers page.
Repurposed Buckets
Yes, Kitty Litter Buckets can become panniers too.

Pictures of Panniers

These are panniers made from my pattern by Marcelo Montanhista. Photos courtesy of, and copyright 2005, by Marcelo Montanhista. I like his drawstring idea. Also check out the road shots from Minas Gerais, which looks nice. These bags were road tested, and they passed. Marcelo also modified the design for use with non-plated racks.

I asked him how the design worked for him:
The design works very fine, with the heavy things put on the botton of the panniers the gravity center goes down, and the bike ride easier at curves and bad roads. The size was good to bring all camping stuff, like sleeping bags, tent, cooking stuff, on my bike.
>Does the bag attachment technique work well (I see you use some hardware clips)?
Yes the hardware clips works fine, the only problem is the noise made by the contact with the support. But we put some rubber pieces to minimize this. They are not very fast to put in the morning, about 5 minutes each bike, to take off is fast, about 1 minute each bike.
>Are the bags secure?
Yes after 400km of unpaved roads all the panniers arrives!! hehehe
>Have they lasted well?
yes, only some holes at the botton of the packcloth panniers because of rocks and vegetation in the roads.

images w/out thumbnails for now: climbing_with_panniers.jpg industry_vs_adri_panniers.jpg marcelo_and_adri_panniers.jpg marcelo_panniers_mountains.jpg panniers_marcelo_1.jpg
Panniers made by me from this pattern. Photos copyright 2005, by Steven E. Pav. So these are my current set. Note the attachment points with a machine screw and wingnut. They have survived several thousand km of commuting and a trip up the california coast over the past three years. They have carried as much as 24kg of groceries at a time, though it made hill climbing a pain.